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Small Farmer's Journal
PO Box 1627
Sisters, Oregon 97759
800-876-2893
541-549-2064
agrarian@smallfarmersjournal.com
Mon - Thu, 8am - 4pm PDT

Build Your Own Butter Churn

Build Your Own Butter Churn

by Ken Gies of Fort Plain, NY

Fresh butter melting on hot homemade bread… Isn’t that the homesteader’s dream? For me it is a satisfying reality. It started with a few goats and a rusty cream separator and blossomed into fresh milk and butter. Elbow grease cleaned up the separator and provided hand shaken butter for a long time. I simply couldn’t justify the expense of a new butter churn.

Before I describe building a churn, I want to tell how I handle our milk. I have heard many complaints about off-flavored milk from goats. So here are my personal don’ts. First, keep goats out of strong tasting plants, especially the cabbage family! Next, don’t let the buck near the milking does except for a quick breeding. Somehow, billy-smell gets into the milk almost instantaneously. Then, filter it quickly. Finally, cool it quickly. I have a shelf reserved in the freezer for the evening milk. I chill the milk in a shallow stainless steel pan until bedtime and then transfer it to the refrigerator. In the morning, I pour the warm morning milk over the partly frozen evening milk, thawing it and cooling the other immediately. Then I run it all through the separator. I get more cream if the milk is not full of ice crystals.

Build Your Own Butter Churn

My filter is as cheap as I am. I take a six inch, non-gauze milk filter and fold it in half. Then I fold one corner up about a third and make a cone. I set this into a funnel and hold it with my thumb as I pour the milk into the freezer pan. The pictures show the steps. Usually I find just a few hairs in the filter. It is nice to use in case there is mastitis in the herd. The little curds show up, alerting me to check carefully. This has not happened in a long time and I hope that it doesn’t happen any time soon.

Build Your Own Butter Churn

The temperature of the cream and the ripening process vary with the time of year and the feed eaten by the dairy animals. I disregard all advice and just take the cold cream out of the fridge and mix several days’ worth together. I fill the churn, plug it in and go away.

Build Your Own Butter Churn

At some point, the churn will become very quiet as the butter forms and floats to the top of the buttermilk. I let it churn for another ten or fifteen minutes and then place it into the fridge to firm up more.

Build Your Own Butter Churn

After a few hours, my wife works the butter under cold water, salts it and makes pats. She freezes the excess.

Build Your Own Butter Churn

A cheap two-gallon stock pot from the local chain store got me started in churn building. It was thin stainless steel and cost less than ten bucks. I carted it home wondering what I might find in my junk pile to run the thing. I found an old squirrel cage fan and pulled the little motor to test it. It was a bit sticky, so I added a few drops of automatic transmission fluid to the bearings and away it whizzed. It is rated at 3000 rpm and only 1/100 hp! I figure that if it could turn a six-inch fan, it could turn a two-inch impeller.

Build Your Own Butter Churn

The motor shaft was 1/4 inch and I just happened to have a drill bit extension that fit right. If you have an odd sized shaft, try a similar sized piece of cold rolled steel rod and a long roll pin with an inside diameter close to the shaft size. If the shaft is too large for the roll pin, swell the ends with a tapered punch. If it is too small, lay the roll pin on its side on an anvil and tap the sides to close the split side and decrease the diameter.

Build Your Own Butter Churn

I cut off one end of the extension so it was an inch shorter than the churn and welded a 1/8” by 1/2” by 2” flat iron onto the bottom for the dasher. I bent it into a propeller shape with a vise and adjustable wrench. I noted which way the motor turned and bent the leading edges up so that it would force the milk down. The milk moves out to the edge, up the outside and back down the center in a small whirlpool. This circulation seems to be important. I suspect that a slower rpm motor would need a longer impeller to agitate the cream well.

Build Your Own Butter Churn

I attached the motor directly to the lid of the stock pot after drilling holes for the motor shaft and two flange bolts. I am not that precise so I just eyeballed the center hole and located the flange holes with a marker. My motor has its own switch, but a hard-wired motor can be plugged or unplugged as needed. My mother’s monstrosity was over two feet tall with a 1/8 hp motor and no switch. It churned three gallons at a time and thundered around on the floor as it worked. It had a 4 inch impeller and ran at 1750 rpm. This little comparison shows the latitude that would-be churn builders have in choosing parts for the homebuilt machine.

Build Your Own Butter Churn

I am no engineer, just a copycat. I couldn’t find a good latch to imitate. Instead, I have used a large elastic band for several years without failure or replacement. I stretch it over the top of the churn and under the bottom of the pot. I set the contraption on a towel so it doesn’t rumble and let it spin my butter out.

Build Your Own Butter Churn

This system has worked well for me for several years now. I think it could work for you too. However, if the thought of building a churn still daunts you, go ahead and shake. Efficiency will increase markedly if you imagine that the jar is the neck of your least favorite politician… Oh Look! Butter!

Spotlight On: Book Reviews

Livestock Guardians

Introducing Your Guard Dog To New Livestock And Other Dogs

When you introduce new animals to an established herd or flock, you should observe your dog’s reactions and behavior for a few days. Since he will be curious anyway, it is a good idea to introduce him to the new animals while he is leashed or to place the new animals in a nearby area.

Horse Sense for Plain Farming

Horse Sense for Plain Farming

Book Review – The New Horse-Powered Farm by Stephen Leslie: Working with horses is not something you can learn exclusively through watching DVD training videos and attending workshops and seminars. These things and experiences can be very useful as auxiliary aids to our training, but they cannot replace the value of a long-term relationship with a skilled mentor.

Book Review Butchering

Two New Butchering Volumes

Danforth’s BUTCHERING is an unqualified MASTERPIECE! One which actually gives me hope for the furtherance of human kind and the ripening of good farming everywhere because, in no small part, of this young author’s sensitive comprehension of the modern disconnect with food, feeding ourselves, and farming.

Training Workhorses Training Teamsters First Time Hitching

First Time Hitching

More from Lynn R. Miller’s highly anticipated Second Edition of “Training Workhorses / Training Teamsters.” Today’s excerpt, “First Time Hitching,” is from Chapter 12, “Follow Through to Finish.”

Posts

Driving Fence Posts By Hand

Where the soil is soft, loose, and free from stone, posts may be driven more easily and firmly than if set in holes dug for the purpose.

Swallow

Rotation As A Means Of Blight Control

Every farmer knows that when a crop is grown on the same field year after year, it becomes inferior in quality and the yield steadily diminishes.

Audels Gardeners and Growers Guide

How to Store Vegetables

Potatoes may be safely stored in bits on a well drained spot. Spread a layer of straw for the floor. Pile the potatoes in a long, rather than a round pile. Cover the pile with straw or hay a foot deep.

Plowing with the Single Horse

Plowing with the Single Horse

All other aspects being equal, the primary difference in plowing, comfortably, with a single horse is that the animal walks on unplowed ground immediately adjacent to the previous furrow, rather than in the furrow. This will cause the point of draft at the shoulder to be somewhat higher and will dictate hitching longer and/or higher than with the animal walking down 5 to 8 inches lower in the furrow.

Chicken Guano: Top-Notch Fertilizer

Whoever thought I’d be singing the praises of chicken poop? I am, and I’m not the only one. Chickens are walking nitrogen-rich manure bins.

Haying With Horses

Hitching Horses To A Mower

When hitching to the mower, first make sure it’s on level ground and out of gear. The cutter bar should be fastened up in the vertical or carrier position. This is for safety of all people in attendance during hitching.

Starting Your Farm

Starting Your Farm: Chapter 3

What goes with the sale? What does not? Do not assume the irrigation pipe and portable hen houses are selling. Find out if they go with the deal, and in writing.

Art of Working Horses Another Review

Art of Working Horses – Another Review

by:
from issue:

One could loosely say this is a “how-to” book but it is more of an “existential” how-to: how to get yourself into a way of thinking about the world of working horses. Maybe we need to explain what a working horse is. A working horse is one, in harness, given to a specific task. So, in that context, the book illustrates the many ways Miller has worked with his equine partners over the years – helping them understand what he wants them to do, as both work together to create relationships that help achieve desired goals.

Apples of North America

Freedom has been called the ugly duckling of disease-resistant apple varieties. But that shouldn’t detract from its many merits. These include the freedom from apple-scab infection for which it was named, a high rate of productivity, and an ability to serve as a good pollinator for its more attractive sibling, Liberty.

A Short History of the Horse-Drawn Mower

A Short History of the Horse-Drawn Mower

Book Excerpt: The enclosed gear, late model John Deere, Case, Oliver, David Bradley, and McCormick Deering International mowers I (we) are so fond of had a zenith of popular manufacture and use that lasted just short of 25 years. Millions of farmers with millions of mowers, built to have a serviceable life of 100 plus years, all pushed into the fence rows. I say, it was far too short of a period.

Haying With Horses

Haying With Horses

If the reader is considering the construction of a barn we encourage you to give more than passing thought to allowing the structure of the gable to be open enough to accommodate the hanging of a trolley track. It is difficult or impossible to retrofit a truss-built barn, which may have many supports crisscrossing the inside gable, to receive hay jags. At least allowing for the option in a new construction design will leave the option for loose hay systems in the future.

Training Workhorses Training Teamsters Driving Junipers Training

Driving: Juniper’s Training

A final sneak peak at the Second Edition of Lynn R. Miller’s “Training Workhorses / Training Teamsters.” Today’s excerpt, “Driving: Juniper’s Training,” is from Chapter 11, “Starting and Training Older Horses.”

Dont Eat the Seed Corn

Don’t Eat the Seed Corn: Strategies & Prospects for Human Survival

by:
from issue:

Gary Paul Nabhan’s book “WHERE OUR FOOD COMES FROM: Retracing Nikolay Vavilov’s Quest to End Famine” (Island Press, 2009) is a weighty tome, freighted with implications. But as befits its subject it is also portable and travels well, a deft exploration of two trips around the world, that of the author following in the footsteps of a long-gone mentor he never met, the Russian pioneer botanist and geneticist Nikolay Vavilov (1887-1943).

Storey's Guide to Keeping Honey Bees

Storey’s Guide To Keeping Honey Bees

It is well known that the value of pollination and its resultant seed set and fruit formation outweigh any provided by honey bee products like honey and beeswax.

Small Farmer's Journal

Small Farmer's Journal
PO Box 1627
Sisters, Oregon 97759
800-876-2893
541-549-2064
agrarian@smallfarmersjournal.com
Mon - Thu, 8am - 4pm PDT