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Small Farmer's Journal
PO Box 1627
Sisters, Oregon 97759
800-876-2893
541-549-2064
agrarian@smallfarmersjournal.com
Mon - Thu, 8am - 4pm PDT

Geiss New-Made Hay Loader

Geiss New-Made Hay Loader

Gies’ New-Made Hayloader

by Ken Gies of Fort Plain, NY

The limiting factor when harvesting hay on my small farm has always been loading the hay. Last year, when my third child outgrew my farm, I had only one body left to help hand load my six acres of hay. This year, even that one body was occasionally unavailable. I had started prototyping a mini hayloader to complement my haying efforts with my mini horses and now the crunch was on.

I used what junk I had on hand, old bicycle sprockets and chains, a half rotted swather canvas, pieces of bed frames and one section of hay inverter belting. The result followed conventional hayloader design with the inverter belting serving as a pickup reel, and the swather belting as the elevator carrier and the whole unit trailing the wagon. It was narrow, drew too heavily, and tended to roll the hay like a log. However, it provided a good education in building my own rollers and frame which sped up my second try.

For my second attempt I bought an eighteen foot long, four foot wide hay inverter belt, and almost five hundred nylon teeth. I built a pan under the belting attempting to use the one belt as both a pickup and an elevator in a trailing unit. I based this on the design of the hayloader pictured in Lynn Miller’s book, Haying With Horses, at the top of page 333. However, the inverter teeth were not shaped to drag the hay beneath them and it simply bunched the hay at the bottom of the belt like my first one did.

I was sitting on a 5 gallon bucket staring at the hayloader. I had a significant amount of time and money invested. My wife, the great motivating influence in my life, walked up and asked what I was thinking. I was thinking about dropping the whole project and I told her so. She told me that it had better work since I had spent so much money and time on it already. She doesn’t talk that way very often so I figured I had better come up with a solution.

Now, one thing I have learned over the years is that the best way to solve a problem is to do something else for a while. Some of my best thinking takes place forking manure, so I headed to the corral to clean out the leavings from the previous few days. I thought about that inverter belt and how it was made to be used. Fling a forkful of manure. Then I had a flashback to a picture in a previous SFJ of a Pottinger hay packing wagon of some sort. Fling another forkful. It had a pickup on the front and the hay compartment on the back…. Fling. An inverter belt picks hay up from the front and carries it to the rear…. FLING! I finished cleaning the corral and hurried back to the hayloader.

Geiss New-Made Hay Loader

The hay is picked up by the belt on the lower right and carried up to the top left where it drops onto the wagon which follows.

Over the next few hours I moved the tow hitch from the high side of the hayloader to the low side to reverse the direction of travel. I removed the belt and turned it 180 degrees to change the way the teeth faced. That was faster than turning all the teeth one at a time. Then I removed the pan from under the belting and mounted a piece of roofing tin on top to hold the hay against the teeth. Finally I mounted a cable to serve as a temporary draw point for the wagon. IT WORKED! The sun shone more brightly and my marriage was saved!

Geiss New-Made Hayloader

My son Jeremy packs a load onto the wagon. This sure beats forking it on.

Now that the drama was over, and a genuine success in hand, I felt the compulsion to tell someone about it. Who better than the SFJ readers! So, since I hinted at the hayloader project in The Embarrassingly Late Spring edition of the SFJ, I had all the motivation I needed.

When I first dreamed up the idea of a mini hayloader, I wanted to come up with something that worked and was built with current off-the-shelf components. I have achieved both of those goals.

Geiss New-Made Hayloader

The drive pulley mounts between the rim and the hub.

The base of the unit is an old trailer axle that I extended to straddle the belting and frame. I built two “bells”. These are like very long bolt-on brake drums fitted between the wheel rims and the hubs. They are 7 inches in diameter and 8 inches long. They serve as the drive pulleys for the belting.

Geiss New-Made Hayloader

An example of an alternator over-running pulley. The pulley is threaded onto the driveshaft and has jam nuts on each side. The pulleys have not shifted under hard use.

I used serpentine fan belts as the drive belts and mated them to the driven roller with one way pulleys from off of old alternators. These function like the differential or the overrunning dogs on mowers and “real” hayloaders. The belts are twisted to reverse the driving direction. There is no visible wear on the belts even after more than 10 acres of hay so I am confident that this is an adequate method. Belt tension is maintained by a long threaded eyebolt slid into a 3/4 inch pipe with a jam nut. This assembly is mounted between the axle and the frame close to the bearing blocks of the lower (driven) roller.

Geiss New-Made Hayloader

These flanges are welded to the ends of the rollers and aid in keeping the big belt centered.

I made my own rollers too. I bought some used thinwall 5 inch pipe and cold rolled 3/4 inch rod from a local welding shop. Then, I cut some short pieces of 1/2 inch rod to center the 3/4 inch rod in the 5 inch pipe. There are four pieces of the small rod tucked inside each end of the pipe like spokes on a wheel and welded tight. Next I cut some 8 inch disks from 1/8 inch plate steel to serve as end guides for the rollers, just like the rollers hay inverters use. These are set into the bearings and the whole assembly bolted to the frame.

Geiss New-Made Hayloader

Ground level view of small front pulley (over-running type), drive belt, tensioner and 7 inch drive pulley.

Here are the measurements of all the drive parts that I used to give me a good elevator belt speed. The wheels are 12 inch trailer tires. They are about 20 inches tall. The drive pulley is 7 inches in diameter. The driven pulleys are 2 inches in diameter. The rollers have a diameter of 5 inches. If I were to change anything I would slow the belt down just a bit, maybe three inch pulleys on the rollers. This would hopefully reduce the power needed to run the loader. It is not a deal breaker. However, it takes three ponies to pull the entire rig. Four would be even better. Maybe next year.

Geiss New-Made Hayloader

Hayloader overhead of drive facing the direction of travel.

The caster wheels are mounted on an adjustable frame so that I can set the pickup height. It is also the pull point for the loader and wagon. It has to be rigid enough to be pulled sideways when turning. The tin is mounted between the caster wheels at the bottom and a frame added at the top. Without the tin, the hay slides down or gets blown off sideways on breezy days.

As always, it is an incomplete work. It functions well but may be tweaked in the future. It is part of why I love farming with the mini horses. There is so much opportunity for experimentation. And, the little horses are just so much fun!

Mini Horse Haying

Spotlight On: Livestock

Horseshoeing Part 1A

Horseshoeing Part 1A

Horseshoeing, though apparently simple, involves many difficulties, owing to the fact that the hoof is not an unchanging body, but varies much with respect to form, growth, quality, and elasticity. Furthermore, there are such great differences in the character of ground-surfaces and in the nature of horses’ work that shoeing which is not performed with great ability and care induces disease and makes horses lame.

Mini Horse Haying

Mini Horse Haying

by:
from issue:

The first mini I bought was a three year old gelding named Casper. He taught me a lot about what a 38 inch mini could do just by driving me around the neighborhood. He didn’t cover the miles fast, but he did get me there! It wasn’t long before several more 38 inch tall minis found their way home. I presently have four minis that are relatively quiet, responsive to the bit, and can work without a lot of drama.

Goat Lessons

Goat Lessons

by:
from issue:

Goats are one of the most incredible homestead animals. They are usually affectionate and sweet, with such funny and smart personalities. Goats give so much goodness for the amount of hay and grain they eat. One cow weighs 1,000 lbs. or more and gives 4-8 gallons of milk a day. One goat weighs around 130 lbs. and gives around a gallon — can you see the difference in feed conversion?

Ask A Teamster The Bit

Ask A Teamster: The Bit

I work at a farm that uses their team of Percherons to farm, give hayrides, spread manure, etc. One of the horses gets his tongue over the bit. I’ve been told he’s always done this since they had him. I have always thought: #1. You have very little control, and #2. It would hurt! The horse is very well behaved, does his work with his tongue waving in the air, and sometimes gets his tongue back in place, but at that point it’s too late. They use a snaffle bit. Any suggestions?

Hay Making with a Single Horse Part 4

Hay Making with a Single Horse Part 4

by:
from issue:

Over the last few years of making hay, the mowing, turning and making tripods has settled into a fairly comfortable pattern, but the process of getting it all together for the winter is still developing. In the beginning I did what everyone else around here does and got it baled, but one year I decided to try one small stack. The success of this first stack encouraged me to do more, and now most of my hay is stacked loose.

Developing Draft Colts

Developing Draft Colts

During October, 1910, The Pennsylvania State College and Experiment Station purchased a group of ten grade Belgian and Percheron colts and one pure bred Percheron for use in live stock judging classes. An accurate record of the initial cost, feeds consumed and changes in form has been kept in order that some definite information as to the cost of developing draft colts from weaning to maturity might be available for farmers, investigators and students.

Fjordworks Horse Powered Potatoes Part 2

Fjordworks: Horse Powered Potatoes Part Two

These types of team implements for digging potatoes were the first big innovation in horse powered potato harvesting in the mid-19th century. Prior to the horse drawn digger the limitation on how many potatoes a farmer could plant was how many the farm crew could dig by hand. The basic design of these early diggers works so well that new models of this type of digger are once again being manufactured by contemporary horse drawn equipment suppliers.

Haying With Horses

Hitching Horses To A Mower

When hitching to the mower, first make sure it’s on level ground and out of gear. The cutter bar should be fastened up in the vertical or carrier position. This is for safety of all people in attendance during hitching.

Walsh No Buckle Harness

from issue:

When first you become familiar with North American working harness you might come to the erroneous conclusion that, except for minor style variations, all harnesses are much the same. While quality and material issues are accounting for substantive differences in the modern harness, there were also interesting and important variations back in the early twentieth century which many of us today either have forgotten or never knew about. Perhaps the most significant example is the Walsh No Buckle Harness.

Rabbits

Rabbits

by:
from issue:

The domestic rabbit has the potential to become one of the world’s major sources of meat protein. As human populations continue to put pressure on the resources of the food providers, the farmers, the rabbit is likely to begin to interest, not only the farmer, but the family interested in providing food for it’s table. They convert forage more efficiently than do ruminants, such as cattle and sheep. In fact, rabbits can produce five times the amount of meat from a given amount of alfalfa as do beef cattle.

Chicken Guano: Top-Notch Fertilizer

Whoever thought I’d be singing the praises of chicken poop? I am, and I’m not the only one. Chickens are walking nitrogen-rich manure bins.

Plant Poisoning in Horses & Cattle

Plant Poisoning in Horses & Cattle

by:
from issue:

There are hundreds of plants that can be toxic to livestock. Some grow in specific regions while others are more widespread. Some are always a serious danger and others only under certain conditions. Poisoning of livestock depends on several factors, including palatability of the plant, stage of development, conditions in which they grew, moisture content of the plant and the part eaten.

Shoeing Stocks

An article from the out-of-print Winter 1982 Issue of SFJ.

Interpreting Your Horse's Body Language

Interpreting Your Horse’s Body Language

by:
from issue:

The person who works closely with horses usually develops an intuitive feel for their well-being, and is able to sense when one of them is sick, by picking up the subtle clues from the horse’s body language. A good rider can tell when his mount is having an off day, just by small differences in how the horse travels or carries himself, or responds to things happening around him. And when at rest, in stall or pasture, the horse can also give you clues as to his mental and physical state.

Fjordworks: Zen and the Art of Training the Novice Teamster

Fjordworks: Zen and the Art of Training the Novice Teamster Part 1

The first step to a successful training session is to decide ahead of time what it is you wish to accomplish with your horse. In the wild the horses in a band require the strength of a lead horse. Your horse needs you to be that strong leader, but she can’t follow you if you don’t know where you want to go. On the other hand, we need to retain some space within ourselves for spontaneity to respond to the actual physical and mental state of our young horse on any given day.

Horseshoeing Part 1C

Horseshoeing Part 1C

The horn capsule or hoof is nothing more than a very thick epidermis that protects the horse’s foot, just as a well fitting shoe protects the human foot. The hoof of a sound foot is so firmly united with the underlying pododerm that only an extraordinary force can separate them. The hoof is divided into three principal parts, which are solidly united in the healthy foot – namely, the wall, the sole, and the frog.

Cattle Handling Part 2 Use Good Cow Sense When Handling Cattle

Cattle Handling Part 2: Use Good Cow Sense When Handling Cattle

by:
from issue:

Cattle are very intelligent, and are just as “trainable” as horses. Like horses, they “reason” differently than humans. Understanding the way cattle think and why they react to you the way they do can enable you handle them in ways that will help rather than hinder your purposes. If you can “think like a cow” you can more readily predict what cattle will do in various situations and be able to handle them with fewer problems.

New York Organic Grazing Dairy

New York Organic Grazing Dairy

by:
from issue:

Our farm, here in the center of New York State, consists of 101 acres, about 90 in grass, the rest some woods and swamp. It is inhabited by forty-six jersey cows, twelve breeding ace heifers, one bull, and because it is calving season — an increasing number of calves. Also, four Belgian mares and a couple of buggy horses. Last, and possibly least — the farmer, farmer’s wife, and five grown children.

Small Farmer's Journal

Small Farmer's Journal
PO Box 1627
Sisters, Oregon 97759
800-876-2893
541-549-2064
agrarian@smallfarmersjournal.com
Mon - Thu, 8am - 4pm PDT