Two management directives led us to a bio-extensive design. First, because our staff is small, we required a system that would provide inherently good weed control. Bermuda grass was a particular concern. Our second directive demanded a reduced dependence on outside fertility inputs, particularly industrial poultry litter. Many, if not most, of the organic market farms in our region depend on broiler or layer litter for annual supplies of nitrogen and organic matter. We wanted an alternative that would be more independent and sustainable.
As a matter of convenience, we plant all of our field vegetables in widely spaced single rows so we can cultivate the crops with one setup on the riding cultivator. Row cropping makes sense for us because we are more limited by labor than land and we don’t use irrigation for the field vegetables. As for the economics of planting produce in work horse friendly single rows, revenue is comparable to many multiple row tractor systems.
Market gardening became so much more relaxing for us and the horses after developing a Horsedrawn Guidance System. Instead of constantly steering the horses while trying to lay out straight rows or cultivate the vegetables, we could put the team on autopilot and focus our whole attention on these precision tasks. The guidance system has been so effective that we have trusted visiting chefs to cultivate the lettuce we planned on harvesting for them a few weeks later.
Our intention is not to advocate the oddball living mulches we use with this single row inter-seeding system, but just to show how it is possible to utilize the between-row areas to improve insect habitat, reduce erosion, conserve moisture, fix some nitrogen, and grow a good bit of extra organic matter. If nothing else, experimenting with these alternative practices continues to keep farming exciting as we begin our twentieth season of bio-extensive market gardening.
According to Walter Conrad Muenscher’s 1935 classic handbook, Weeds, “The Canada thistle is one of the most feared weeds in the United States.” Judging from the number of desperate requests we have received on how to deal with this prickly perennial, Canada thistle still strikes terror in the hearts of innocent farmers across the country.
How much compost to use for growing produce may be a more pressing question for many growers than the timing of application. Soil testing, crop recommendations, nutrient budgeting and field observations are some of the common methods for determining compost rates. Although we have used all of these tools over the years, our guiding principle has been kind of arbitrary: we use the manure produced by our work animals. With three to four horses for 3 ½ acres of vegetables, that comes to one horse per acre and a current application rate of 5-6 tons/acre.
One of our goals when we first started farming here was to develop the farm as a self-contained nutrient system. Unlike the almost complete recycling of nutrients which can take place on a livestock operation, we are always amazed – even a little disturbed – to see how many tons of fertility and organic matter leave the market garden each year with so little returned to the good earth.
Although we were excited about being involved in this comprehensive research project, we must admit we had mixed feelings about doing the NEON enterprise budgets right from the start. Our reluctance was not due to going public with the numbers, but because economics has never been a driving force behind the goal setting and decision making we use on our farm. Right livelihood has always been a higher priority than profit. Consequently, most of our management practices have been based on what seems right for the land, for the animals, for our customer, ourselves, and the larger society – realizing all along that, being human, we will never get it absolutely right.
We know all too well the frustration of putting your heart and soul into a crop only to have the wildlife consume it before you can get it harvested let alone to market. Our farm sits next to several thousand acres of state game lands and is the only produce operation in the area. As you can imagine, deer pressure can be intense. Neighbors have counted herds of 20 or more in our pastures.
Wednesday, April 16 – With the help from a friend who made the mistake of volunteering to help out this morning, we cut up 350 lbs. of seed potatoes and then handplanted the early crop of Dark Red Norlands, Kennebecs and Carolas in seven rows along the north side of field 6. This was the first time we had tried ridge-tilling potatoes and it worked slick, using basically the same procedure as we used for ridge-tilling the peas except making the planting furrow deeper.
An evolving diversity of markets has been essential to the survival of our small business. The marketing mix has changed dramatically over the years as a result of both Opportunity and Necessity. The constantly changing mix of crops on our farm also reflects the ongoing balancing act between our market niche, our growing niche, and our own personal preferences.
In this column we finish cultivating a selection of questions from the 2012 farm tours. We also respond to a question from a group of forty extension agents who toured the bio-extensive market garden in 2010. We thought their concern about managing horse manure in the vegetable fields was timely to address given the recent release of the FDA’s proposed Produce Safety Rule.
The first year we plowed up four acres of the old hayfields (corresponding to fields 1-8 on the map) and planted oats for the work horses. We also put out about a quarter-acre of medicinal herbs and vegetables to see what would grow well in our area. Digging quackgrass out of these trial crops on our hands and knees convinced us that we needed to use the summer fallow to deal with this perennial weed before committing to a larger acreage of produce.
Recently I saw a book called “40 Centuries.” It was a history of rice farming in the Far East. It showed that due to the nitrogen fixing effects of a certain kind of algae that some rice paddies had actually increased in productivity after 4,000 years of more-or-less continuous cultivation. So, here’s my question. Do you think any form of tillage agriculture, even shallow tillage, is capable of sustainable use over that sort of time frame and without any trucked in inputs?
We like to think that the bio-extensive approach to market gardening minimizes the risk of overloading the soil with nutrients because the fallow lands make it possible to grow lots of cover crops to maintain soil structure and organic matter rather than relying on large quantities of manure and compost. However, we are now seeing the consequences of ignoring our own farm philosophy when we resorted to off-farm inputs to correct a phosphate deficiency.
Going single did not occur to us until we began receiving questions from prospective teamsters who felt it would be more manageable and economical to get started with a single horse than a team. After 29 years of market gardening with two or more horses, our impetus to try out one-horse farming was not a question of management or economy, but due to the radically diverging horse temperaments on our farm.
For the past 25 growing seasons, we have used the dryland practices described in this article to direct seed and transplant vegetables all season long without irrigation. Of course, rainfall has been necessary to finish out some of our longer term crops, and yields have generally been better in wet weather. Nevertheless, we consistently get good stands of produce without precipitation or watering in the plants, and our income from dryland fruits and vegetables has increased every year without expanding acreage. Although not a substitute for irrigation, the following moisture preserving ideas may possibly be helpful to growers making do with limited access to water or simply desiring to reduce the size of their hydrological footprint.
In the Summer 2008 SFJ we reported on our initial experiment using the fallow field cover crops to generate enough mulch materials for a 380’ row of un-irrigated winter squash. Encouraged by the excellent crop growth and yield despite the dry, hot conditions of 2007, we repeated the experiment the following years, trying to determine the optimum ratio of land in straw producing cover crops to cash crop area. In 2009, we finally got it right: we seeded a 36’ wide strip of rye and medium red clover in September of 2008, then, in April, 2009, we skim plowed a 12’ wide area in the middle of the overwintering cover crops for planting the winter squash.
To weatherproof more of the market garden in 2011, we tried a variation on the grow-your-own mulch system we developed for producing winter squash in the fallow fields. We discovered it was possible to mulch row crops like tomatoes, peppers, carrots, onions and leeks by moving windrows of rye into the pathways. Although awkward to handle at first, we soon got the hang of picking up an 8-10’ length of twisted rye straw in our arms and walking it from the fallow lands into the adjacent vegetable field.
We have relied exclusively on rye for the grow-your-own mulch experiment because it is such a perfect match for many of our spring and summer vegetables. Established in early-to-mid September at our northern Pennsylvania location, rye produces a prodigious amount of biomass by the end of the following May. Mowing the rye at this time eliminates the possibility of volunteer grain. And raking the conveniently grown straw next to the adjacent vegetables a week or two later coincides nicely with the soil temperature and moisture requirements of tomatoes, peppers, zucchini, onions, leeks and winter squash. This year we branched out a little, trialing different cover crops for other growing windows.
Our winter workshops seem to generate a lot of interest in bioextensive market gardening among young growers. However, we sense an undercurrent of frustration because many of the participants do not have access to enough land to fallow half of the market garden. We hope that the following list of speculative suggestions will provide some encouragement to new vegetable farmers who cannot afford to take land out of production but want to take advantage of the bioextensive principles of rotational cover cropping, minimum-depth tillage, and bare fallowing.
We were inspired to try no-tilling vegetables into cover crops after attending the Groffs’ field day in 1996. No-tilling warm season vegetables has proved problematic at our site due to the mulch of cover crop residues keeping the soil too cool and attracting slugs. We thought that no-tilling garlic into this cover crop of oats and Canadian field peas might be the ticket as garlic seems to appreciate being mulched.
One reason the no-till garlic may have been able to produce such a massive root system was due to the undisturbed soil being riddled with earthworm holes. Not wanting to destroy the beautiful soil structure created by the earthworms, we prepared the harvested garlic patch for planting a cover crop by fencing in our small flocks of laying hens to shred-and-spread the mulch of wheat straw in the no-till pathways. The birds also lightly tilled all this moisture conserving organic matter into the surface of the soil so a pass or two with the springtooth harrow was all that was necessary before seeding the winter cover of rye.
Cultivating Questions: No-till, No-herbicide Planting of Spring Vegetables Using Low Residue Winter-killed Cover Crops
from issue: 38-3
Ray Weil and Natalie Lounsbury’s pioneering work with forage radishes at the University of Maryland could provide a solution to the vegetable grower’s winter cover crop dilemma. When planted in August, forage radishes suppress winter weeds and scavenge left-over nitrogen keeping nutrients out of groundwater. Succulent radish tissue melts away quickly when the ground thaws leaving dark soil to absorb spring warmth and little residue to interfere with planting equipment. Quickly decomposing radishes might also release nitrogen when early vegetables need it.
Combining late winter/early spring grazing with pasture renovation seems to work best when we let these sacrifice areas rest for the remainder of the grazing season. If time permits, one or two mowings helps to set back the less desirable grasses and weeds while the sun-loving clover gets established. Applying minerals, such as rock phosphate and lime, along with a mulch of strawy horse manure, also increases the chances for the new seedlings to take off and thrive in these long neglected and infertile patches of the thirty-year-old pasture.
The first balers were so large and clumsy, no one ever thought you could pull them with horses. So the church never put a ban on balers. Then the small pick-up balers came in and the farmers pulled them with their horses. The Amish have adopted just about everything that will pull with horses. It’s hard to say why one settlement made certain restrictions and others didn’t, why some have worked and others haven’t. I guess you’d just have to say it’s the will of the people.
Thanks to the many resources available in the new millennium, it is relatively easy for new and transitioning farmers to learn the business of small-scale organic vegetable production. Economic models of horse-powered market gardens, however, are still few and far between. To fill that information hole, I asked three experienced farmers to join me in tracking work horse hours, expenses and labor over a two-year period and to share the results in the Small Farmer’s Journal.
We plowed up a narrow contour strip wrapping around the south side of the market garden with the idea of eventually expanding production. Since the east end of this field seemed too steep and stony for vegetables, we decided that this site would be more suitable for a small orchard. Although we had no experience managing fruit trees, we were inspired to plant enough apples to meet our own needs after seeing Soil Conservation photos from the 1930’s which indicated a well established orchard on this same sidehill site.
Fearing that the topic of low-till weeds and mulch-loving slugs may not be of general interest, we have made an extra effort to select material on this esoteric subject which demonstrates the problem solving skills necessary for the success of any sustainable farm system. We begin this column by looking at our own problem solving efforts to reduce the population of cool season weeds and high moisture mollusks in the bioextensive market garden, and how we have integrated the resulting cultural practices into the new and improved version of our cover crop/tillage rotation.
Wow! Cultivating over 5-½ acres of market garden vegetables with a wheel hoe! We can’t help thinking that a good team of cultivating horses would just slow down the energetic farmers at the Sunflower Cooperative. We wish we had some of that sunflower power for quickly cultivating by hand Daniel’s wide ranging questions, especially the ones that open up new ground for this column, such as the topics of irrigation and seed varieties. Perhaps it won’t seem like such a long row for us to hoe if we begin by cultivating the more familiar territory of how the perennials and house gardens fit into the bio-extensive rotation.
Originally developed in the Midwest as an alternative to chemical no-till which aided soil warming and mechanical weed control, we adapted ridge-tillage to horsedrawn market garden production by attaching the rough equivalent of a ridge-till sweep to the middle of the riding cultivator. We initially used a cast-off roto-tiller middle buster found on the farm, then upgraded to a heavier duty customized 12” sweep, and finally settled on a 10” furrower purchased from Agri-Supply.
Delay ridge building until early fall so that the cover crop on the ridge does not grow more than 12” tall before winter. The residues from a short cover crop will be much less challenging to cultivate than a tall stand of oats, especially if tangly field peas are mixed in. Waiting for the winterkilled cover crop residues to breakdown as long as possible before ridge-tilling in the spring will also make cultivation much easier until you gain familiarity with the system.
Cane fruit are among the most moisture demanding crops in the market garden. So, if irrigation is not available, it is essential that the cover crops grown between the rows do not compete with the berries for moisture. For example, a cover crop of oats and Canadian field peas planted right after the harvest of summer bearing raspberries would not compete with the cane fruit during the main growth and fruiting period.
It was important to us that the homemade senior horse feed tasted more like dessert than medicine because one of the purposes of their small grain ration is to serve as a reward for the horses coming in from pasture on their own. Ninety percent of the time they are waiting at the stable doors, or within calling distance of the barn, when it is time to stable them. Without the sprout incentive, our daily labor for stabling the horses would be a lot more than 20 minutes. It takes almost that long just to make the round trip on foot to bring in the horses from the back end of the farthest paddocks.
A couple of questions at this year’s small group tour made us realize that we had not thoroughly cultivated the topic of work horse costs in this column. Tom Padua, recently hired to manage a CSA in New Jersey and convert it to the bio-extensive system, wanted to know how much hay, grain and minerals we feed our work horses. Miriam Gieske, a research intern at the Rodale Institute, took Tom’s questions to the next level. After browsing through the SFJ handouts at the end of the day, she wanted to know which costs more, farming with horses or tractors?
When touring Tony and Fran McQuail’s horsepowered farm outside of Lucknow, Ontario, we noticed something strikingly different about their horsedrawn mower. Every other knife section was upside-down! Following the example of their Amish neighbors, Tony had converted the sicklebar mower to the SCH EasyCut system manufactured by S.I. Distributing. He explained that the alternating face-up/face-down sections balanced pressure on the knife, preventing it from bending or breaking. More importantly, the heavy duty enclosed guards maintain the critical scissor-like action for smooth, carefree mowing without the need for constant adjustment.
This long-term cropping systems project is a collaborative effort between researchers, extension and farmers. Funded by the USDA Organic Agriculture Research and Extension Initiative, it explores the essential premise of organic farming, namely, the connection between healthy soil and healthy crops. Specifically, the Organic Cropping Systems (OCS) program, which includes long-term organic grain and vegetable experiments, tries to evaluate how varying intensities of cropping, cover cropping, tillage and compost affects soil quality, nutrient levels, insects, weeds, disease, yields and profitability.
The Gregson’s question about sustaining the health and well-being of farmers kind of hit home as I had to learn how to contend with a chronic digestive disorder when we first started farming here. While this minor handicap definitely limited our farming efforts, it also helped us to plan some slack into our operation right from the beginning. It forced us to focus our energy where it would be most effective and encouraged us to rely more on observation and management than muscle to get the job done – lessons we might not have otherwise learned until later in life. As a result, we may have been slower than most in bringing the market garden into full production, but our limitations, in a round about way, may have encouraged us to bring some biological efficiencies into play which have made the work easier and more rewarding in the long run.
It took several incarnations to come up with a satisfactory design for the bottom heated greenhouse bench. In the final version we used two 55 gallon drums welded end-to-end for the firebox and a salvaged piece of 12” stainless steel chimney for the horizontal flue. We learned the hard way that a large firebox and flue are necessary to dissipate the intense heat into the surrounding air chamber and to minimize heat stress on these components.
Many sustainable growers subscribe to the philosophy of “feed the soil, not the plant.” Our whole farm approach to weed management follows the same line of thinking – we call it, “weed the soil, not the crop.” Instead of relying on the cultivator or the hoe to save the crop from the weeds, we use cultural practices, including cover cropping, bare fallow periods, rotation and shallow tillage, to reduce the overall weed pressure in the soil. One result of this proactive strategy is we no longer depend on the cultivator or the hoe to grow certified organic produce. “Weeding the soil” has also enabled us to use reduced tillage and living mulches without compromising weed management.
Our mild climate makes it too easy to overwinter cover crops. Then the typically wet springs (and, on our farm, wet soils) let the cover put on loads of topgrowth before getting on the soil. Buckwheat is the only crop that I can be certain will winterkill. Field peas, oats, annual rye and crimson clover have all overwintered here. Any suggestions?
Finding just the right cover crop-tillage combination for crops planted the last half of June has always been a real challenge in our location. While surface-tilling mature rye and vetch in May works well for fall crops established in July and August, this cover crop-tillage combo does not allow enough time for decomposition and moisture accumulation for end-of-June plantings.
We are so thankful that Tom Paduano and Sarah Rider of Flying Plow Farm were willing to share their 2018 Financial Benchmark Report with us and the SFJ community because their farm is much more representative of today’s reality than our Beech Grove Farm started in 1983. For instance, they established their business on rented land. In order to purchase their 56 acre farm outside of Rising Sun, MD, they took on a $575,000 mortgage and about $100,000 additional debt for equipment and infrastructure improvement. They are also raising three young children. By contrast, our farm in north-central Pennsylvania cost $64,000, we do not have children, and, in our mid-60s, our financial needs are minimal.
Leo initiated the circle letter discussion on plowing in their very first letter. Already familiar with turning ground with the sulky, he asked for tips on taking the first steps behind the walking plow. The following advice may not be complete, but it is unique in that it combines the fresh impressions and lessons of teamsters who first put their hand to the plow this past year with the seasoned experience of those who have been walking the furrow half of their lives.
A big focus of tillage for our dryland market garden is improving rainfall infiltration and moisture retention. Beginning with skim plowing in the early 80’s, we have added a half dozen shallow tillage practices to maintain moisture conserving residues in the top of the soil. Recently, we were introduced to an objective method for measuring and comparing these moisture preserving practices, thanks to joining the Soil Health Benchmark Study conducted by the Pennsylvania Association for Sustainable Agriculture. One of the benchmarks for this research project, which includes over 60 vegetable, grain and dairy farms, is tillage intensity. This numerical index is based on the Soil Tillage Intensity Ratings developed by the Natural Resources Conservation Service.
In the Winter 2016 SFJ, we briefly noted equipment modifications to make fieldwork easier and safer for Eric as he recovered from a debilitating autoimmune disease. Thinking that these add-ons might be of interest to other teamsters, we decided to briefly describe the three we consider valuable now that Eric has regained most of his strength and balance.
One of the most frequently asked questions by aspiring teamsters is “how many horses will I need for my farm?” Judging from the following circle letter responses to this very topic, three horses – a team and a spare – would be ideal for a market garden, and four to eight work animals should be sufficient for a livestock operation, where a significant acreage of hay and field crops are harvested.
We have a double standard for planting density in the bio-extensive market garden. We plant all the vegetables in widely spaced rows to insure plenty of moisture, fertility and air circulation for each plant. For the cover crops in the fallow lands, we take just the opposite approach, seeding at a high density to quickly provide ground cover, weed suppression, and biomass. One reason we have been slow to adopt cover crop cocktails is the very low recommended seeding rate — sometimes as little as 30 lbs per acre — in order to give all of the different species in these diverse mixes lots of room to grow. The mental shift to planting cover crops at a density comparable to our widely spaced vegetables has not come easily.
Reflected by decades of Anne and Eric’s rich brocade of inquiry into the orchestration of a top soil’s happy growth to astounding balance and fertility; in this short, deliberate, carefully crafted film of their legendary garden and gardening, the Nordell’s of Pennsylvania offer up to anyone anywhere on this sacred, fragile, and hungry planet an illuminating action view of one small example of how farming might be holistically and practically accomplished to the benefit of the entirety of biological life.
For those not familiar with this tasty, nutritious weed, purslane can be a real challenge to manage in vegetable crops for a number of reasons. The seeds of this weed remain viable for many years in the garden, and generally do not germinate until hot weather — that is, after many of the market garden crops have already been planted. To make matters worse, this succulent plant often reroots after cultivation. Purslane also grows so close to the ground that it is impossible to control by mowing.
I have a thought for another circle letter discussion. I would like to hear what folks feel it takes to work successfully with horses. How folks deal with their horses in all their moods and in all the different situations presented to them. When I started driving I found the hardest thing for me was working with my horses when things were just not quite right. Many of my attempts seemed to make things worse, though we would always seem to get through the day. I found my ideas on what it takes to drive horses successfully to be changing almost daily as I feel I am slowly stumbling onto an approach that works.